02 Engineering for the road
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What Survives the Truck Pack

1
Shell thickness is non-negotiable
1.5 mm diamond-plate aluminium absorbs impacts that would puncture any polymer. We tested 500 load-in cycles without deformation.
2
Hardware placement follows the vibration map
Every butterfly latch and ball corner sits where resonance data says force concentrates. Random placement fails in six months.
3
Foam density decides between salvage and scrap
CNC-routed closed-cell PE at 33 kg/m³ — firm enough to hold, soft enough to absorb. Zero rattle after 10,000 km of highway.
4
The stencil is the contract
Every case carries contents, weight class, and stacking order in weather-resistant ink. No label, no load — that is the rule on site.
Heavykit
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This is the Aluminium Flight Case design system, applied by Curio Design — a design-style library for AI agents. Full Aluminium Flight Case guide → designbycurio.com/learn/aluminium-flightcase-road